Outcome

OUTCOME – REALISATION

In the realisation stage, we focus on the challenges faced during the value innovation journey. This helps us to
evaluate expectation vs reality.

Realisation involves:

Implementation - Design & Develop
Productionize

Production and implementation stages are "two sides of the same coin." Implementation journey brings in processes standardization, procedure definition, and resource alignment to enable success, and production is realisation.

Most of the time, organizations are trapped in the implementation stage and not moving on to production. This will delay the value realization. Hence, ideas implemented must proceed to production.

1. Business Case approval:

Cost
Timelines
Technical & business risks

2. Impact Analysis:

Use / Modify / Dispose existing stock
Assess modifications on the assembly line, tooling and jig & fixtures
Technical & business change management plan
Risk management plan
Standardization conflict assessment
Impact analysis matrix

3. Concept Design:

CAD concept generation
Concept evaluation & selection
- Paired comparison matrix
- Decision matrix
DFMEA, DFM&A, DFx
Cost estimation & design for cost
RPT prototype for fit & function
CFT & Supplier review and refinement

4. Detailed Design:

BoM generation
Manufacturing drawing generation
GD&T and tolerance stack up

5. Concurrent Engineering:

GD&T
Tolerance Analysis
Reliability Analysis
Supplier & CFT Feedback & Refinement
Tool and Jig & Fixture Manufacture
First Article Inspection

6. Drawing Preparation

Draft Drawing Release
Suppler Finalization & Cost Concurrence
Component Tooling & Manufacture
Part Level APQP & PPAP
Product Assembly
Assembly Level APQP & PPAP

7. Manufacturing Drawing Release

Drawing Release
- Parts
- Assemblies
BoM Release

REALISATION – Productionize

Bringing Innovation to the Market: In Right Time at Right Cost

Productionization

Productionization is the process of taking the CAD design to the vendor and various other stake holders and manufacturing the product as per new design to launch the modified product into the market. The stages of productionization are depicted in the table below.